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zerobound®

Fire Rated Boundary Wall System

Zerobound® is a CodeMark certified fire rated external boundary wall system designed for Australian zero allotment construction and providing a simplified alternative to conventional AAC and masonry boundary wall systems.

FRL60/60/60 & 90/90/90

Fire Resistance Level

CodeMark Certified

NCC compliance pathway
NCC Vol 1, Vol 2 & HP

Lightweight Construction

Only 14 mm or 22 mm thick!

Zero Lot Applications

Designed for boundary walls

A simpler way to build boundary walls

Zerobound® simplifies fire-rated boundary wall construction through a lightweight, low-component design. Its shiplap panel arrangement and documented installation details help Australian builders efficiently construct approved external walls, particularly on zero-lot developments and sites with restricted working space.

1

High-performance system

Zerobound achieves FRL 60/60/60 or FRL 90/90/90 in specified wall assemblies, providing fire rated external wall solutions for residential and commercial developments.
Supported by CodeMark certification, independent testing and detailed construction documentation, Zerobound provides a defined compliance pathway for approved boundary wall applications.

2

Simplified installation

Zerobound’s innovative panel arrangement reduces the need for additional space, fire-rated insulation batts and specialist installation equipment required by some conventional boundary wall systems.
Designed for installation by standard building trades, Zerobound helps reduce installation complexity, labour requirements and potential construction delays.

3

Easier estimating and supply

Zerobound makes estimating and ordering straightforward. With a simple wall m2, Builders can determine material quantities from the required wall area quickly, with standard system accessories supplied to suit panel quantities.
This reduces estimating complexity, improves material planning and helps builders prepare project costs without relying on lengthy third-party estimating processes.

4

Trusted system

Zerobound is supported by CBMA’s national distribution network, with supply available through major building material resellers and channels.
Builders, developers and designers can access CodeMark certification, technical documentation, construction details and support for approved boundary wall applications throughout Australia.

Why Choose Zerobound for Fire-Rated Boundary Walls?

External boundary walls must meet the required fire resistance and weatherproofing performance while remaining practical to construct, especially where working space is limited. Zerobound® combines lightweight panels, simplified components and approved construction details to provide a practical alternative to conventional AAC and masonry boundary wall systems.

Simplified System Components

Zerobound uses a shiplap panel arrangement and a minimal set of standard components to simplify fire-rated boundary wall construction.

Unlike some conventional systems that rely on large, heavy products, specialist components or fire-rated insulation batts, Zerobound has been designed to reduce unnecessary components and simplify installation.

This helps minimise missing materials, additional ordering, construction delays and unnecessary installation costs.

The applicable fixings, flashing, sealants, wall wraps and junction requirements are detailed in the current Zerobound Installation Guide.

Moisture & Mould Resistance

Zerobound panels provide a lightweight alternative to conventional boundary wall construction, with 14 mm and 22 mm panel options for approved fire-rated wall systems.

The panels are designed for external wall applications, providing moisture resistance and tested weatherproofing performance within specified wall assemblies.

Their lightweight design makes handling and installation easier, particularly on narrow allotments, multi-residential developments and projects with restricted access.

All weatherproofing details, cavity ventilation and wall-wrap requirements must follow the approved system documentation.

Easier Estimating & Supply

Zerobound has been designed to simplify the estimation and ordering process. With minimal components and standard accessories supplied to suit the required panel quantities, builders can estimate their materials using the total wall area in a matter of minutes, not weeks.

This provides greater time saving when preparing project estimates and reduces the risk of missing deadlines.

For more detailed projects, builders can submit architectural drawings to CBMA for a material take-off, helping confirm panel quantities and prepare orders before construction.

Designed for Australia’s builders and developers.

Zerobound combines fire resistance, weatherproofing performance, lightweight construction and simplified installation requirements in a documented boundary wall system. Refer to the current Installation Guide, Technical Data Sheet and CodeMark Certificate for approved construction details.

What do you need today?

Quickly access the tools and technical information you need for your Zerobound boundary wall project.

CodeMark Certification

Download the latest CodeMark Certification Certificate.

Installation Guide

Download the latest Zerobound
installation guide and
approved construction details.

CBMAZONE

Access Zerobound DWG drawings
and construction details
through our secure portal.

Submit Plans

Upload your project plans
for a Zerobound material
take-off.

Zerobound System Overview

A lightweight, high performing, fire-rated external boundary wall system featuring minimal components, simplified installation and documented construction details for approved Australian building applications.

FRL60/60/60 Fire rated boundary wall

FRL60/60/60 & 90/90/90

Fire resistance performance for approved system configurations.

CodeMark Certified

Independently certified system for specified NCC requirements.

Timber & Steel Framing

Suitable for approved timber and light-gauge steel framed construction.

Weatherproofing Performance

Tested external wall configurations with documented weatherproofing requirements.

Simple Installation

Minimal components and detailed construction methods help save installation time.

Where Zerobound Is Used

Zerobound® is designed for approved fire-rated external boundary wall applications in Australian construction, including townhouses, duplexes and multi-residential developments. The lightweight system is particularly suited to zero-allotment construction, narrow building sites and projects requiring fire-rated external walls near property boundaries.

Performance and Compliance

Zerobound® is independently tested and CodeMark certified for specified external boundary wall applications. The system provides fire resistance, weatherproofing and other performance characteristics when installed in accordance with the approved construction details.

Panel Dimensions 2700x600 (standard)
Panel Thickness 14mm / 22mm
Panel Colour Pink
Panel Profile Shiplap all sides
Panel orientation Horizontal and/or vertical, as approved
Fire rating (FRL) 60/60/60 or 90/90/90 - as per AS1530.4
Combustibility Non combustible - as per AS1530.1
Weatherproofing NCC Verificiaton Methods F3V1/H2V2
Wind Classifications N1, N2 and N3
Acoustic Performance Rw 43 dB, specified tested assembly
Minimum wall Thickness 114mm from plaster to external (90mm studs / frl60/60/60)
Weather resistance up to 6 months exposed (general conditions)
Components Only 4 standard components to install (standard wall)
NCC Pathway CodeMark Certified - CM40322
NCC Volumes NCC Vol. 1, NCC Vol.2 and NCC HP

For full installation and compliance, view the current Installation guide and CodeMark Certificate.

Technical Documents

Access Zerobound technical resources, installation guides, certification documents and construction details for specification, project planning and installation.

Installation Guide

Complete Zerobound installation requirements and approved construction details.

Installation Checklist

Installation checklist for Zerobound fire-rated boundary wall systems.

CodeMark Certification

Certification documents outlining the applicable NCC compliance pathway.

Zerobound TDS

Technical Data Sheet with panel specifications and tested performance information.

DWG Drawings

Register to access construction drawings and specification details through CBMAZONE.

FAQ

Answers to common questions about Zerobound fire-rated boundary walls, zero-lot construction, installation and compliance.

What is a fire-rated boundary wall?

A fire-rated boundary wall is an external wall designed to provide the required level of fire resistance where a building is constructed close to a property boundary or adjoining building. The required Fire Resistance Level (FRL) depends on the building classification, boundary distance and applicable National Construction Code requirements.

What is a zero-lot boundary wall?

A zero-lot boundary wall is an external wall constructed on or close to the boundary of a property. These walls are commonly used in townhouses, duplexes and medium-density housing developments where available land is limited. Fire resistance requirements depend on the building design and relevant NCC provisions.

What fire rating does Zerobound achieve?

Zerobound achieves FRL 60/60/60 with specified 14 mm panel systems and FRL 90/90/90 with specified 22 mm panel systems. When installed as a complete wall construction system.

Is Zerobound CodeMark certified?

Yes. Zerobound is supported by CodeMark certification for specified fire-rated boundary wall systems. The certification provides an NCC compliance pathway when the system is installed within its approved scope, limitations and conditions.

Can Zerobound replace Hebel or AAC boundary walls?

Zerobound can provide an alternative to conventional AAC, Hebel and masonry boundary wall systems where the selected Zerobound wall configuration meets the project’s fire resistance, structural, weatherproofing and other applicable performance requirements.Unlike some AAC systems, Zerobound uses lightweight panels and a simplified arrangement of standard components.

Does Zerobound require specialist installers?

No specialist installation trade is generally required. Zerobound is designed for installation by standard building trades using conventional construction equipment, provided the current Zerobound Installation Guide and approved construction details are followed.

Is Zerobound suitable for townhouse and duplex developments?

Yes. Zerobound is designed for fire-rated external boundary walls commonly required in townhouse, duplex and other medium-density residential developments. The selected system must meet the required FRL and relevant project-specific design requirements.

Is Zerobound weather resistant?

Zerobound panels are designed for external wall applications. Weatherproofing performance has been tested in specified wall systems to AS 4040.2 and NCC Verification Methods. Wall-wrap, flashing, cavity ventilation and other weatherproofing requirements must follow the applicable approved construction details.

Does Zerobound require a ventilated cavity?

Ventilation requirements depend on the nominated Zerobound construction detail and applicable NCC provisions. Where a ventilated cavity is required, the specified clearances and ventilation openings must be maintained. Refer to the current Installation Guide before construction.

How do I estimate Zerobound materials?

Measure the wall lengths and heights to calculate the required wall area, including any parapet extensions. Panel quantities can then be estimated using the panel’s nominal coverage area of 1.62 m², with allowances for cutting, wastage and applicable accessories. Builders can also submit drawings directly to CBMA for a detailed material take-off.

Is Zerobound corrosive?

No. Zerobound is manufactured using a magnesium sulphate (MgSO₄) formulation rather than magnesium chloride (MgCl₂), which has been associated with corrosion concerns in certain magnesium oxide (MgO) building boards.
Zerobound does not use the magnesium chloride formulation associated with these issues, making it suitable for approved fire-rated external boundary wall applications when installed in accordance with CBMA’s specifications.

Ready to build with Zerobound?

Calculate your materials, submit your architectural plans for a take-off, or speak with our team about your next fire-rated boundary wall project.

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